PRUFTECHNIK INDONESIA

We were Back - PT Nafiri

Untuk kebutuhan anda dalam jasa penyelarasan mesin, kalibrasi alat, dan pengukuran lapangan menggunakan barang-barang brand Pruftechnik, Schenk, Fluke, maupun sejenisnya; silahkan kontak kami di nomor berikut: +62 895 2594 8388 atau +62 21 5890 5002 ext 300. Untuk email ke: admin@nafiri.co.id dan/atau nafiri.elektrindopersada@gmail.com. Terima kasih karena bekerja sama dengan kami.

For your needs in machine alignment services, tools calibration, and field measurements using brand of Pruftechnik, Schenk, Fluke, or alike; please contact us at the following numbers: +62 895 2594 8388 or +62 21 5890 5002 ext 300 For email to: admin@nafiri.co.id and/or nafiri.elektrindopersada@gmail.com. Thank you for working with us.

OPTALIGN SMART RS5 - PRUFTECHNIK INDONESIA

The power of precision shaft alignment. With OPTALIGN smart RS5, shaft alignment has never been so smooth. With the continuous SWEEP measurement mode, hundreds of positions are automatically measured as shafts are rotated. Measurement can start in any direction with the sensors at any position. All relevant alignment results, including soft foot, are graphically displayed on one screen.

Smiley symbols clearly indicate the alignment status so that there is no need to interpret the results. Some Specific Symbol on machine indicates the alignment status. So, no doubt, we are getting correct results.

Features:

1. This is a fine alignment device of horizontal, vertical mounted machines and also used in coupled and uncoupled shaft.
2. Sensor with XL HD detectors and MEMS inclinometer
3. Hundreds of positions are automatically measured during shaft rotation - SWEEP.
4. Live monitoring of horizontal and vertical corrections at any angular sensor position on the shaft - Concurrent Live Move
5. Flip machines functionality
6. Save measurement reports as PDF onto a USB stick
7. Bluetooth communication integrated in handheld unit and RS5 sensor
8. Straightness results on both axes with only one measurement (Option)
9. Ensure smoother operation with integral Bluetooth and XXL detector area.

Application

1. Shaft alignment of critical rotary machine with easiest way.
2. Measuring Straightness

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

CENTRALIGN ULTRA - PRUFTECHNIK INDONESIA

Precise, fast and intuitive bore alignment. CENTRALIGN Ultra is a precision laser bore alignment system which is fast, very precise, and provides a clear measurement protocol, unlike traditional methods. CENTRALIGN Ultra can be used for Turbines, Compressors, Engines, Gear Boxes, Stern Tubes, etc. You may also visit : Rotalign Ultra iS

This is also a laser alignment system but this is design for the measurement and alignment of the internal components of rotating machines bearing rings, nozzles, and inner shells and turbines castings with upper halves installed or off. This is most advanced device using method as for the same purpose we used to traditional method by using wires, micrometers and cumbersome, theodolite telescopes.

Basically, CENTRALIGN Ultra used for Bore alignment in combustion engines, compressors, pumps, gearboxes, stern tubes and in steam and gas turbines. Below are the features:

1. True bore center measurement: Determination of the eccentricity error
2. Ability to measure more than 3 points over the bore guarantees highest accuracy
3. Patented universal pointer brackets with rotating sensor holder improve measurement precision and handling
4. Measurement of both magnetic and non-magnetic bores with diameters ranging from 45 mm to over 4000 mm
5. Laser range distances up to 50 m (164,042 ft) with the Long Range Laser
6. Control sensor (option) for automated compensation of potential laser drift
7. Enter the reference line position, the rotor sag and the thermal growths

Application
Bore alignment for Turbines, Compressors, Engines, Gear Boxes, Stern Tubes, etc.

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

ROTALIGN ULTRA iS - PRUFTECHNIK INDONESIA

The intelligent alignment platform. No matter whether it is a motor-pump set or turbomachinery trains, ROTALIGN Ultra iS is a highly versatile system made to handle alignment on all types of rotating machines. This best-of-breed laser alignment system will save you a lot of time and effort! The modular system is easily configured with expert modules such as Vibration Acceptance Check, Live Trend for the monitoring of thermal growth, simultaneous multi-coupling measurement, RFID machine identification, and geometric measurements.

Laser alignment with intelligence for maximum user comfort

It is well known that ROTALIGN Ultra iS is the only high end intelligent machine for alignment platform for the markets which have requirements like alignment and balancing. This is perfect equipment to resolve all issues related to alignment and balancing in rotating machine.

    This Powerful Instrument for 100% stress-free shaft alignment of all kinds of coupling and shafts.
    This Tool is also useful in Live Monitoring of machine displacements and has expert modules like Vibration acceptance to check noise & vibration.
    Measurement platform for geometric applications.

In addition, ROTALIGN ultra iS is compatible with the ALIGNMENT CENTER software for professional reporting and managing your alignment jobs.

Application
1. A super intelligent laser alignment system in the world with 7 axis measurement.
2. Eliminates human error with Intellisweep measurement.
3. Also, provides high end functionality for live thermal growth measurement.
4. Measurement platform for geometric applications
5. Vibration Acceptance Check
6. Live Trend for the monitoring of thermal growth
7. Simultaneous multi-coupling measurement
8. RFID machine identification

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

WEARSCANNER - PRUFTECHNIK INDONESIA

WEARSCANNER detects electrically conductive particles in oil using a patented method based on the eddy current principle. Results are independent of oil temperature, flow rate, viscosity, air and water contents or oil color (darkening). The particles are counted real-time and classified according to their size. Minimum particle detection size is down to 50µm to ensure the detection of the slightest start of detrimental and abnormal wear.

Online Particle Counter Monitors Wear Debris in Oil

This is an Online Particle Size Distribution Counter Monitors Wear Debris in Oil that helps in following ways:

    Avoids consequential damage
    Enhances the availability of the plant
    Switching output for alarms
    Recognizes bearing & gear teeth damage

Recognize damage before they totally fail to operate. Use’ Wear Scanner’.

See how WEARSCANNER® works:

    Each peak represents a particle that flows through the sensor tube.
    The amplitude indicates the size of the particle.
    The peaks are counted in set time intervals
        And the number of peaks per time interval is transmitted via Modbus TCP.
    The size categories – three in this case – are configured for each particular situation.
    The time resolution and scan rate can be selected.

The sensitivity of the WEARSCANNER® can be adapted by adjusting the gain, power and filter to the machine application.

General rule: As you know, if large will be the particle that occurs more damage.

Technical details:

Fitting dimensions

1/2“- other sizes available upon request

Measuring method

Eddy current, differential coil principle

Particles

Ferritic or non-ferritic

Particle size class

Up to 8 size classes can be set

Flow velocity

0.01m/s – 5m/s (0.1 - 40 l/min)

Oil type

Mineral, synthetic or biodegradable

Oil pressure

Max. 16bar

Temperature range

-20°C – 80°C

Signal processing

Particle distribution counters with integral. Average determination and classification.

Application
Online wear particle monitoring system.

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

LEVALIGN EXPERT - PRUFTECHNIK INDONESIA

Flatness and level with a spin. LEVALIGN expert uses a horizontally and vertically self-leveling spinning laser with a 100-meter measurement range in conjunction with a 70-mm range sensor. It ensures easy one-man operation for wide-ranging flatness and level measurement tasks. LEVALIGN expert is the ideal package for OEMs and companies who offer full maintenance services to improve machine running condition and productivity.

To check Flatness and level and that made easy with self-levelling and spinning laser. Wireless communication between sensor and ROTALIGN Ultra computer transfers measurement data for analysis and evaluation of surface profile. ROTALIGN Ultra and Sensors connected with wireless and computer transfers measurement data for analysis and evolution of surface profile. We have geometrical alignment products and geometrical measurement systems.

LEVALIGN Expert basically uses a horizontally and vertically self-spinning laser with 100 meter measurement range in conjunctions with 70-mm range sensors. It ensures easy one-man operation for wide-ranging flatness and level measurement tasks.

    PC software for measurement analysis and professional reporting
    Powerful software functionalities to compare two surfaces, e.g. in a press, and to extend the measurement range for large surfaces
    Integrated wireless communication
    Measure flatness, straightness, parallelism, perpendicularity and level of flanges and foundations
    Efficient and easy one-man operation with self-leveling and rotating laser
    Laser range dia. 200 m, sensor measurement range 70 mm

Application
1. High resolution flatness measurement for large area with easiest measurement methods
2. Provides clear view of level differences for rectangular and circular surfaces.

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

VIBROTECTOR - PRUFTECHNIK INDONESIA

Knowing exactly when to shut a machine off can save time and money by preventing unexpected repairs. VIBROTECTOR is the ideal vibration monitoring transmitter for all machines running under approximately constant operating conditions such as: fans, ventilators, pumps or electric motors.

This Vibration transmitter for effective machine protection and robust machine vibration transmitter which is available in two versions which differ in frequency range.

VIBROTECTOR® is the ideal vibration monitor for all machines which run under approximately constant operating conditions such as, e.g.

    Fans
    Ventilators
    Pumps
    Electric motors

VIBROTECTOR® records broadband machine vibrations and transfers the resulting overall value as a current signal (4-20 mA) to the connected process control system. This value is compared with specified alarm thresholds and an alarm issued to the operating personnel if a value is exceeded.

See why VIBROTECTOR is useful for monitoring machine vibrations:

    Low installation costs
    Continuous vibration monitoring
    Direct alarm notification in the control system
    Simple to mount on the machine
    Conforms to ISO 10816-3 & 10816-7
    Ideal for OEMs
    No additional hardware required
    No additional supply voltage required
    Robust compact design
    4-20mA output

This can be used in industrial areas and hazardous areas with different type’s connection cables like with straight plug and with angled plug.

Application
1. Cost efficient Vibration monitoring of the Plant control system.
2. Vibration analysis on Fan, Ventilators, Pumps and Electric motors

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

IN-SITU BALANCING - PRUFTECHNIK INDONESIA

More often, unbalance, is requried to be corrected at site. Our specialised in-situ balancing service helps carry out accurate balancing of rotors in the plant without removing them. Accurate results are achieved within required tolerance within short period of time.

In-suit balancing is the procedure that makes correction in unbalanced rotating machine. Because with misalignment, unbalanced causes more premature and catastrophic failures in rotating machinery than any other fault.

Benefits of In-suit Balancing

    Reduces downtime, labour and material costs
    Can be planned into scheduled short time outages e.g. machine mould or process changes
    Extends bearing and machine life
    Reduces the possibility of catastrophic failures
    Increases safety

Due to Misalignment and unbalanced machine and its shaft, Un-even mass distribution over the whole machine then it produces high vibration during rotation which affects machine construction. This can cause bearing, seals and coupling may become fail.

Some equipment from PRUFTECHNIK is able to detecting and eliminating unbalanced in just few steps. For all types of rotating fans of all Sizes and Shapes are treated by different types of balancing devices, such devices are also ideal for special requirements, such as field balancing of rotor blades on wind turbines.

Application
1. In situ dynamic balancing for rotors
2. These Services can be helpful for Rotating Machine
    Fans
    Ventilators
    Belt Pulleys and Couplings

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

BORE ALIGNMENT - PRUFTECHNIK INDONESIA

Laser based bore alignment techniques has great advantages over traditional methods, like, piono wire techniques and dummy shaft. Precise, accurate and relaible results achived for multiple bore within short measurement time. Correction can also be monitored with live move.

Application
Bore alignment for Turbines, Compressors, Engines, Gear Boxes, Stern Tubes, etc.

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com

PARALIGN - PRUFTECHNIK INDONESIA

The revolutionary method for roll alignment. Production systems in the paper, converting and steel industries require increasingly higher speeds and larger working widths. The parallel alignment of rollers is therefore more important than ever. Even small installation deviations during replacement of a roller or changes in the foundation affect the parallelism of rollers. This often results in web runs or breaks. Roller parallelism is a must – and with PARALIGN now easier than ever!

A perfect method for roll alignment

Roll alignment is a fast and efficient & highly accurate, even without line of sight. Roll alignment by the innovators of inertial alignment. PARALIGN is a unique alignment system that contains three high-precision laser gyroscopes as used in the navigation of wide-bodies jest and submarines.

The measurement results are significantly more precise, absolutely repeatable, and measuring takes a fraction of the time required by conventional procedures.

    Reduces machine downtime to a minimum with extremely quick set-up and service time
    Highly accurate system for all measured rolls, even when rolls are far apart, even without line of sight
    Can be used in enclosed (housed) machinery
    Can be used in inhomogeneous temperature profiles
    Automatic reporting of the "as is" situation both graphically and numerically
    On-site instant results and evaluation.

Application
Roll alignment measurerment with high tech measurement technology ensuring precise measurement for large number of rolls.

https://www.pruftechnik.com
http://pruftechnik-id.blogspot.com